4 Fleet Safety Resolutions for 2022

Drivers are the lifeblood of any trucking business. According to a 2021 ATRI report, driver wages and benefits represent a marginal cost of about $0.74 per mile or 45% of the total marginal cost per mile. Meanwhile, the ATA expects driver shortages to rise from 80,000 positions to over 160,000 jobs by 2030, driven by retirements and growing demand.

At the same time, the cost of mistakes has never been higher. The FMCSA reckons there were 155,585 large truck and bus crashes, 76,705 injuries, and 4,751 fatalities in 2020. According to the ATRI, the average jury verdict from a fatal trucking accident rose from about $2.3 million to nearly $22.3 million between 2010 and 2018—a 967% increase.

Let’s take a look at four ways to keep drivers safe and happy to minimize turnover while maximizing safety.

Drivers are the lifeblood of every trucking business—and it can be tricky to balance safety and morale. Share on X

#1. Double Down on Training

The best way to maximize safety without hurting morale is to build a safety-first culture with a robust driver education and training program. For example, businesses should have reasonable expectations for delivery times, managers should invest time and effort in proper training, and drivers should default to safe behaviors.

Some good questions to ask include:

  • Are new hires familiar with all of your safety policies?
  • Does everyone have access to training documentation?
  • Do you regularly check for compliance with these policies?
  • Is there documentation in place to prove training took place?
  • Are you using modern technology to make training effective?
  • Do you monitor and retrain drivers that exhibit unsafe behavior?

It’s also essential to provide ongoing reviews and retraining when necessary. According to a 2015 PIT study, drivers that receive ongoing reviews after their training show an eight to 15 percent improvement over those that do not. Those that didn’t receive follow-up reverted to their original driving habits within two months.

#2. Update Your Telematics

Telematics play a vital role in fleet safety by monitoring everything from driver behavior to engine performance. But, unfortunately, many businesses leverage little more than standard Electronic Logging Devices (ELDs) with GPS capabilities. Even worse, some fleets are still using legacy 3G networks that will sunset this year, which can cause significant disruptions.

The FCC notes that 3G sunsets are already happening:

  • AT&T announced that it would finish shutting down its 3G network by February 22, 2022.
  • T-Mobile announced that it would finish shutting down Sprint’s 3G CDMA network by March 31, 2022, and Sprint’s 4G LTE network by June 30, 2022. It also announced it would shut down T-Mobile’s 3G UMTS network by July 1, 2022, but has not yet announced a shutdown date for its 2G network.
  • Verizon announced that it would finish shutting down its 3G network by December 31, 2022.

In addition to upgrading to 4G LTE networks, fleets should consider investing in new capabilities. For example, Powerfleet’s in-cab ELD compliant solution goes beyond regulatory compliance to deliver real-time position reports, engine performance information, two-way communication with drivers, and full TMS integration.

Fleets can also leverage telematics across other assets:

  • Dry Vans – Remotely determine load status, monitor cargo conditions (e.g., temperature, humidity, or pressure), and detect when doors are opened or closed. With Powerfleet’s solutions, you don’t need to worry about external power sources because solar capacitors and long-lasting batteries provide years of maintenance-free performance.
  • Reefers – Remotely manage the reefer engine, alarms, and sensors without the trailer, monitor and set temperatures, and initiate trip needs, like defrost. These capabilities help fleets adhere to FDA Food Safety Modernization Act (FSMA) rules and meet customer quality control expectations. For instance, Powerfleet’s solutions feature cold chain monitoring solutions with dual-mode control across multiple zones, along with two-way command and control.
  • Chassis – Track the chassis location across internal fleet and intermodal venues while detecting bare, mounted, loaded, and other statuses by measuring weight. In particular, Powerfleet’s chassis solutions feature advanced sensors that detect when a container is mounted and dismounted from the chassis, providing hard proof to back up billing disputes.
  • Containers – Detect the location and load status of containers from the yard until they reach the final destination, enabling you to reduce cycle times and maximize utilization. Powerfleet’s container solutions even provide real-time weight sensors that eliminate the need for manual yard checks and provide an added level of visibility.
  • Cargo – Monitor cargo with cameras and sensors to maximize visibility and efficiently analyze claims.

Implementing best of breed telematics solutions across your fleet can help maintain safety with drivers as well as equipment. Of course, the right software is critical to translate these data points into actionable intelligence. For example, Powerfleet provides an easy-to-use dashboard that aggregates these data points and makes it easy to do everything from tracking fleet assets in real-time to accessing KPIs that can help fleets spot trends and patterns to address unsafe processes or behaviors.

In addition, Powerfleet’s telematics integrate with an easy-to-use cloud-based platform where you can access actionable insights. The platform also integrates with third-party systems, such as TMS or ERP systems for customized analysis and KPIs.

#3. Adopt Dash Cameras

Dash-cams augment telematics data with visual evidence to enforce safety policies, exonerate drivers in accidents, and aid security and theft recovery efforts. For example, Powerfleet Vista delivers real-time high-definition video from road and driver-facing cameras that managers can access through an intuitive interface from anywhere in the world.

Fleet Safety 2022

Powerfleet Vista adds real-time visibility to your fleet assets. Source: Powerfleet

Dash-cams have a mixed reputation among drivers, making their buy-in essential for success. Before installing dash-cams, managers should clearly explain why they’re necessary and how you’ll use them. In particular, it’s vital to explain that managers will never “spy” on drivers. Then, allow drivers to voice any concerns and ask questions.

#4. Start Incentive Programs

Research shows that incentive programs are more effective at changing behavior than disciplinary programs. For example, one study found that an electronic board praising hand-washing was 90% effective within four weeks compared to the 10% effectiveness of cameras and warning signs showing the dangers of not washing hands.

The data from telematics solutions opens up the door to new possibilities. For example, fleet managers can see the number of times drivers harshly brake, suddenly accelerate, or speed. While most companies penalize or retrain offenders, a better approach is building a safety incentive program that encourages safe driving behavior.

A common approach uses telematics-powered safety scorecards. These scorecards might include speeding, attendance, scheduling, near misses, seatbelt usage, idle time, and driving records. If drivers meet specific criteria, they may be eligible for cash bonuses, vacation time, paid lunches, or other desirable incentives.

The Bottom Line

The balance between fleet safety and driver morale is critical to the success of any trucking business. By building a culture that respects and values safety, you can minimize safety incidents and more easily defend the company against nuclear lawsuits if a fatal accident happens.

Telematics are key to unlocking many of these benefits. If you’re looking to upgrade your telematics, contact us for a free consultation or browse our product catalog to learn more.

Powerfleet Launches E-commerce Portal to Help Partners Serve Customers

Powerfleet recently launched its Partner Portal, enabling channel partners to offer the latest industrial safety technologies to customers. Rather than using product catalogs, the portal allows partners to get instant prices, place orders, and ask questions without going through an account manager, enabling them to provide a higher level of service to their customers.

The new portal makes it easy to:

  • Search products by name or part number– verify by image
  • Receive instant price quotes
  • Obtain shipping time and cost estimates
  • Easily order parts and track orders
  • Place orders at different locations
  • Get invoicing and bill customers faster
  • Reorder parts from an order history
  • Process purchase orders and credit card payments
  • Get equipment back into service faster

The Powerfleet Partner Portal was created to provide greater accessibility, 24/7, to our partners. Now resellers can check the latest and most accurate pricing and streamline ordering processes so they can meet their goals and improve customer service to their clients. Another benefit of the portal is that it provides greater accountability while also empowering our partners’ employees. The portal allows admins to set rules and approvers of the account so that ordering can be more efficient.

Currently, the Partner Portal contains safety accessories and parts, meaning dealers must still contact their account manager for telematics devices. However, we are constantly improving the portal and are open to feedback from our partners—this version is just the first step in providing a better experience to our valued resellers.

Our existing partners can sign up by emailing Powerfleet to request an account at Partner_Support@Powerfleet.com.

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Powerfleet has been dedicated to securing the safety of forklift operators and pedestrians since our inception. Today, we are the only company that provides a full suite of safety solutions for every sized powered industrial truck fleet and warehouse need. We are committed to helping customers  create a culture of safety with our broad suite of in stock and ready-to-go industrial accessories to keep operators, employees, equipment and facilities safe, efficient, and compliant. Preview the portal and see our portfolio of products available..

Becoming a Powerfleet Partner

Powerfleet’s solutions are installed on over 100,000 industrial trucks worldwide, including every brand and type of equipment. With over 20 years of logistics experience and over 25 years of experience in industrial telematics, we provide one of the broadest portfolios of telematics products to help your customers succeed.

The Powerfleet Partner Advantage Program enables dealers to be self-sufficient in our industrial truck management solutions’ sale, delivery, installation, and maintenance. If you’re interested in becoming a dealer, contact us today to learn more.

Top 6 Fleet Trends to Watch in 2022

The trucking industry has experienced several challenges over the past few years, including a global pandemic, supply chain issues, and a chronic driver shortage. Unfortunately, many of these problems remain moving into 2022, while a geopolitical crisis in Ukraine could introduce further supply chain and fuel price volatility to the market.

Let’s take a look at six trucking trends and proactive steps that every fleet should take to prepare for them.

The trucking industry has experienced several challenges over the past few years—here's what to expect in 2022. Share on X

#1. Mergers & Acquisitions Heat Up

Mergers and acquisitions (M&A) in the transportation and logistics industry soared in 2021 thanks to record earnings, low interest rates, and a strong stock market. In addition to the strong financial incentive, many fleets are looking to grow from TL to LTL or vice versa to pursue a more holistic strategy and better compete in the market.

Other recent M&A drivers include:

  • Supply chain issues have made it challenging for fleets to expand through organic growth, forcing them to consider M&A opportunities to meet growing capacity demands.
  • Retailers are acquiring fleets to create private fleets that don’t suffer from the same bottlenecks and volatile pricing as contract fleets, guaranteeing deliveries and stabilizing prices.

While interest rates will almost certainly rise and the stock market has fallen in 2022, the ongoing supply chain crisis, increasing freight demand, and the desire for economies of scale could overcome higher financing costs and drive further consolidation. Financial buyers interested in market fundamentals are also bidding up deals.

#2. Technology Drives Greater Efficiency

Technology continues to drive change across the logistics industry. According to Gartner, half of global e-commerce businesses will invest in real-time transportation visibility platforms, artificial intelligence, and advanced analytics capabilities by 2023 or 2024.

Telematics and cloud computing will enable businesses to aggregate data from multiple sources and improve supply chain visibility. For example, technology will focus on improving customer experience by showing an accurate order status, preventing shortages and backlogs, and enabling businesses to visualize data to make better decisions.

  • Driver Safety – Telematics and in-cab video can track speed, harsh braking, sudden acceleration, and other events to better assess safe driving habits. Using this data, fleets can retrain unsafe drivers to prevent costly accidents.
  • Driver Retention – Telematics can help improve the driver experience by minimizing detention time and improving communication, while road-facing cameras can minimize risk by providing evidence to exonerate them in accidents.
  • Fleet Tracking – Trailer tracking technologies make it easy to see the location and load status of fleet assets, while intermodal insights can help coordinate pickups and drop-offs to maximize efficiency.
  • Right-Sizing & Cost Savings – Telematics, sensors, and cameras can measure asset utilization to help make right-sizing decisions that maximize profitability. At the same time, location data can help minimize detention times and improve turnaround times.

Powerfleet provides a range of telematics solutions—bumper to bumper. Our logistics telematics, cameras, and sensors can help with ELD, FSMA compliance, and other regulations while providing complete fleet visibility to dispatchers and operations managers. Using these solutions, fleets can make data-driven decisions that maximize operating ratios and keep them running efficiently.

#3. Data Becomes More Accessible

The best telematics data in the world isn’t beneficial if it isn’t accessible. Effective telematics platforms aggregate data across an entire fleet and compute key performance indicators (KPIs) that enable data-driven insights. Increasingly, they’re leveraging machine learning and artificial intelligence to derive insights from ever-growing data sets.

Powerfleet provides at-a-glance KPIs in its platform. Source: Powerfleet

In addition to translating telematics data into insights, fleets are turning toward telematics providers that offer open APIs to integrate data with their TMS and ERP solutions. For example, Powerfleet’s hardware platform devices and sensors deliver data to cloud-based portals and integrate with TMS and ERP systems through open APIs.

#4. Fuel Prices Will Be More Volatile

The Energy Information Administration (EIA) projected that fuel prices would fall in 2022 and 2023 amid slower demand growth. However, these projections came before Russia’s invasion of Ukraine, which could have a lasting impact on fuel prices. After all, Brent crude oil prices have already soared past $100 per barrel since the conflict began.

Trucking Trends 2022

The EIA’s original fuel outlook for 2022 and 2023. Source: EIA

Fuel is the second-largest expense behind labor for fleet operators, meaning it significantly impacts profitability. While fleets have no control over fuel prices, there are several actions they can take to improve fuel efficiency through better driving habits, proactive maintenance, efficient route planning, and other strategies.

Telematics are essential to achieving better fuel economy and mitigating higher costs. For instance, fleets can save thousands of dollars per truck each year by limiting excessive idling and reducing maximum speed limits. These thousands of dollars can quickly add up when applied to even a modestly-sized fleet.

#5. Labor Shortages Will Worsen

Labor shortages have been a problem for the trucking industry for the past several years. According to the American Trucking Association (ATA), the nation faces a shortage of about 80,000 truck drivers. The industry group believes that the figure could surpass 160,000 by 2030, thanks to an aging workforce and fewer younger drivers taking up trucking careers.

Many of these problems are solvable by addressing turnover rather than bolstering recruiting—although recruitment remains a critical area of focus. After all, annualized turnover at carriers with more than $30 million in annual revenue is over 90%, according to Trucking Info, while even smaller carriers have a 75% turnover.

Telematics can help minimize driver turnover by keeping them safe with road- and driver-facing cameras, reducing detention times, eliminating paperwork, and improving two-way communication. In addition, telematics are instrumental for building safe driving reward programs and other incentives to keep drivers motivated and minimize risk.

#6. Telematics Will Unlock More Benefits

Telematics have become vital tools to improve safety and efficiency. While many fleets use GPS tracking and other basic solutions, new innovations could help unlock even more benefits to keep drivers safe and productive while maximizing fleet productivity.

Telematics can help in several ways:

  • Keep drivers safe with in-cab cameras. In-cab cameras can help drivers improve their habits, protecting their employment and enabling them to qualify for rewards through driver safety incentive programs. Fleets can also use footage to educate drivers about on-road safety.
  • Reduce wait times and improve capacity. Many drivers face extended wait times at shipping and receiving facilities, cutting into their drive time, earnings, and efficiency. Telematics can provide accurate arrival times and load status to help dispatchers maximize drive time.
  • Cut out paperwork and manual processes. Trailer tracking technologies make it much easier to locate and manage trailers and other assets in the field, saving drivers time and improving overall efficiency. In addition, sensors can provide real-time temperature updates without driver actions.
  • Improve two-way communication. Two-way messaging tools and vehicle tracking vastly improves communication between drivers and dispatchers. If any issues arise, drivers aren’t dreading the work ahead and the problems can be easily solved on both ends.

The Bottom Line

The trucking industry faces numerous challenges coming into 2022, from supply chain issues to the Russia-Ukraine conflict. Fortunately, there are several strategies that fleets can use to proactively address these challenges, including the use of telematics.

If you’re interested in adding telematics to your fleet, contact us to schedule a free consultation and learn how we can help you meet 2022’s challenges.

Why Fleets Need Dual-Mode Communication

Real-time visibility of assets is critical to minimizing the risks of food spoilage, cargo loss and theft, as well as providing actionable business intelligence. Powerfleet’s new dual-mode communication solutions support both 4G LTE and satellite technology, providing true global communication in rural or highly congested areas, across borders, and during extreme weather.

Let’s take a look at how dual-mode communication provides peace of mind, particularly in rural areas, cellular dead zones and other trouble spots, and how to add capabilities to your fleet.

Dual-mode communication ensures continuous visibility for fleets through the use of cellular and satellite networks. Share on X

Visibility Gaps

Conventional two-way communication devices rely on cellular networks. Over the past decade, cellular communication has become increasingly widespread and reliable. In fact, many trucking companies are upgrading their tracking devices to 4G LTE in preparation for the 3G sunset and to improve connection speeds and increase coverage.

Watch our video explainer on dual-mode communication.

These improvements have helped coverage, but there are still many instances where cellular networks often fall short, including:

  • Coverage Gaps – Rural and mountainous areas are notorious for creating coverage gaps that are impossible or economically infeasible to close.
  • Extreme Weather – Hurricanes, ice storms, tornadoes, and other extreme weather can take down cellular networks for days or even weeks.
  • Network Congestion – Heavily populated areas can create spikes and bandwidth issues in cellular networks, resulting in extreme latency or outages.

Visibility gaps are particularly acute in larger fleets with hundreds of thousands of trailers. Keeping track of so many assets is already a constant challenge, but those outside of cellular range are impossible to track. Dual-mode communication is the only way to ensure complete visibility without disruption in these situations.

The lack of cellular coverage is problematic for several reasons, including:

  • Refrigerated trailers require constant intelligence around status and temperature to reduce losses and remain compliant with the FDA’s Food Safety Modernization Act. Two-way telematics can help fleet managers keep an eye on it at all times and ensure quality and compliance.
  • Communication gaps can lead to costly mistakes and non-compliance, but hazardous or sensitive cargo creates an even bigger risk. High-value cargo has an elevated theft risk whereas accidents involving hazardous cargo must be immediately reported to prevent costly damages or even loss of life—all significant risks for fleet owners.
  • Following COVID-19, the relationship between shippers and carriers has become more critical. Customers expect more transparency and reliable service. A dual-mode device enables accurate reporting and timely notifications such as estimated arrival times, delays, loading and unloading status, and dwell time.
  • Without cellular coverage, ELD devices are unable to electronically record or display driver records of duty status. Data synchronization issues, incorrect timing, and delayed positioning information can result from tasks being held in waiting or backed up due to the loss of cellular service.

Dual Mode Communication

Dual-mode communication addresses these issues by augmenting traditional cellular connectivity with satellite capabilities, providing uninterrupted, real-time two-way communication in even the most remote regions. It’s the only way that fleets can ensure consistent communication at all times—no matter where they’re located.

Powerfleet’s LV-550 is a self-contained device that provides visibility for trailers or other equipment that operate in remote areas. In addition to dual-mode communication, the LV-550 operates in the harshest climates, roughest conditions, and with limited power to keep assets and cargo connected from the start to the end of a route, wherever that may be.

Dual Mode Communication

Powerfleet’s LV-550 provides continuous visibility – Source: Powerfleet

More recently, Powerfleet added dual-mode communication to its reefer solution in the LV-450, adding to the cutting-edge benefits of its predecessor the LV-400. The LV-450 provides continuous refrigerated trailer tracking and temperature management with dual-mode communication and seamless two-way integration with all major reefer brands.

In addition to dual-mode communication, the LV-450 works with all major refrigeration unit brands regardless of whether they’re tethered or untethered. The device alerts managers with out-of-range notifications, fuel level status, landmark arrival and departure, and accurate proof-of-temperature and humidity for FSMA compliance.

Unparalleled Visibility & Analytics

Dual-mode communication ensures that data from telematics devices is uninterrupted in order to provide the most accurate insights. For example, if a reefer unit experiences a critical fault en route, fleet operators can be immediately alerted regardless of cellular coverage and work with the driver to address the issue before it causes valuable cargo to spoil.

While telematics solutions are helpful for solving problems that occur in real-time, they’re even more useful for generating long-term, data-driven insights. Fleet owners can measure dwell times, asset turns, and other key performance indicators over time to improve asset utilization, find operational inefficiencies, and dramatically improve freight visibility.

Dual Mode Communication

Powerfleet provides actionable business intelligence at your fingertips – Source: Powerfleet

Powerfleet’s easy-to-use software converts the raw data from telematics devices into actionable insights that can improve your fleet’s bottom line. From remote yard checks to FMCSA compliant logbooks to instant KPIs, we make it easy to streamline operations and processes to better connect your fleet, employees and customers.

The Bottom Line

Ubiquitous visibility is a critical part of operating a successful fleet, but unfortunately, cellular networks lack full national coverage. If your fleet operates in rural or other remote areas, communication gaps can be a frustrating part of everyday life that leads to lost assets, inefficiencies, friction with drivers and customers, and may even put assets and cargo at risk.

Fortunately, telematics solutions combine both cellular and satellite networks to create robust real-time visibility. By keeping drivers and dispatch in sync, fleets can avoid many of these costly problems and ensure that everything runs smoothly while preserving data integrity for accurate data-driven insights.

Contact us today or find a local sales rep to learn more.

4 Strategies to Boost Warehouse Efficiency

Warehouse operations have become increasingly complex with the rise of e-commerce, next-day shipping, and on-demand storage capacity. Of course, the COVID-19 pandemic accelerated the transition to e-commerce and put further strain on the system, leading to a critical shortage of warehouse space across the country.

Let’s look at four strategies that you can use to boost warehouse efficiency.

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#1. Manage Inventory Visibility

Modern warehousing requires a high level of inventory visibility to maximize available space and ensure on-time deliveries. For example, the Port Authority of New York and New Jersey built a database of unused warehouse space to copy with seasonal spikes in demand (e.g., holidays) and unexpected disruptions (e.g., COVID-19).

On a warehouse level, Warehouse Management Systems (WMS) incorporate IoT data points to track inventory in real-time as items move from receiving to shipping. In addition, integration with external systems can keep shippers and customers up-to-date with the latest information, enabling real-time notifications of any delays.

Finally, inventory visibility goes hand-in-hand with Vehicle Management Systems (VMS) that control safety and maximize productivity. Powerfleet’s telematics solutions can help warehouse managers track operator performance and asset utilization. That way, you can reward top employees, retrain underperforming employees, and right-size fleets.

#2. Properly Maintain Equipment

There’s nothing that slows down a warehouse faster than malfunctioning equipment. For example, a broken dock door or dead forklift can force a production slowdown and delay deliveries. Even worse, a faulty forklift could lead to costly product spills or damages. These take precious time to clean up and result in lost inventory.

Of course, faulty equipment can also create safety hazards that lead to injury or death. For example, OSHA estimated over 8,140 severe injuries and 79 deaths from forklifts alone in FY2019. These injuries lead to an immediate shutdown of operations and could trigger significant fines and penalties—particularly for repeat offenders.

Warehouse Efficiency

Powerfleet’s electronic checklists make it easier to identify problems. Source: Powerfleet

Proactive and preventive maintenance are the best ways to avoid these problems. For instance, our industrial telematics provide an electronic safety checklist for each operator at the beginning of their shift to identify potential defects. Telematics also combine real-time data with machine learning to predict when maintenance issues may occur.

#3. Implement Vertical Space

Many warehouses need to expand as a business grows. Rather than horizontal expansion, managers should look vertically to grow their footprint cost-effectively. For example, taller storage units and the right equipment can help fit more inventory in the same footprint, avoiding the need to expand and reducing travel distance.

Lean inventory practices can further improve efficiency. While inventories must never run dry, excess inventory makes it hard to efficiently move products in and out. Managers can strike a balance by reducing safety stocks and encouraging suppliers to deliver smaller quantities more frequently, resulting in a smaller amount of overall inventory.

Analysis of industrial vehicle patterns through telematics solutions can provide insights to high traffic areas of the warehouse and could help identify areas that may need to be re-organized to optimize for inventory accessibility and streamline operations while increasing safety.

#4. Leverage Technology

Telematics ensure regulatory compliance, automate safety, lower total cost of ownership, and provide complete fleet visibility and management.

Telematics sensors and camera systems continuously collect raw data. For instance, you might outfit each forklift with a GPS device that reports its location throughout the day or an accelerometer that detects unsafe driving behavior. Meanwhile, cameras record everything in real-time to provide a valuable record in the event of an accident.

Telematics software converts these raw data points into actionable insights. For instance, Powerfleet IQ makes it easy to analyze forklift utilization levels across locations and adjust allocations by downsizing, purchasing new equipment, or transferring equipment. And, the same system provides insight into driving behaviors across the warehouse.

Warehouse managers can use these insights to improve safety and productivity:

  • Enforce Certification: Driver sign-in and safety checklists ensure that uncertified drivers cannot access forklifts, while safety checklists help comply with OSHA regulations. Powerfleet even lets you customize checklists for drivers in training.
  • Better Training Videos: Forklifts with video recording devices produce valuable training videos showing real-life examples of completing specific tasks in a warehouse, as well as examples of good and bad behaviors.
  • Refresher Training: Sensors that monitor speed, detect impacts, and track other incidents can alert managers of unsafe driving. That way, you can quickly provide refresher training to adhere to OSHA regulations and minimize costly safety incidents.
  • Reduce Wear-and-Tear: Speed limiters and other technologies prevent speed and abuse with electronic throttles, extending the lifetime of vehicles and tires. At the same time, telematics software enables more intelligent maintenance schedules.

Since they provide so many benefits, telematics have a short payback period and a high return on investment, making them a smart choice for warehouses looking to improve safety and efficiency.

Don’t Forget About Safety

Warehouse efficiency shouldn’t come at the cost of safety. For example, increasing forklift speed limits and forcing overtime can provide a temporary boost in efficiency, but these efforts could have an adverse impact on workplace safety. As a result, warehouse managers should ensure that they’re optimizing for both efficiency and safety.

There are many ways to improve safety:

  • Physical Barriers: Separate forklift traffic from other workers where possible, or even better, limit aisles to workers on foot or forklifts only. In addition, consider physical barriers between workstations and forklift aisles and restrict the use of forklifts near break rooms, cafeterias and exits.
  • Driving Behavior: Our forklift telematics can monitor driver behavior, enabling managers to take appropriate action to address problematic behaviors. Meanwhile, you can incentivize good driving behavior to encourage drivers to prioritize safety as much or more than they prioritize efficiency.
  • Safety Technology: We provide a range of solutions to improve forklift safety and minimize the risk of accidents. For instance, the Forewarner Sideliner LED projects a bright LED onto the floor, alerting pedestrians of an oncoming forklift regardless of ambient noise.

These technologies can minimize safety incidents and enable forklifts and people to work at maximum efficiency. In addition, they are relatively inexpensive with a quick payback period, making them an attractive investment for warehouses.

The Bottom Line

Efficient warehouses minimize costs, keep employees safer, and maximize customer satisfaction through improved operations.Technology is central in maximizing warehouse efficiency, from telematics to other technology such as sensors and cameras. Fortunately, these technologies make it easy to realize efficiency gains, resulting in improved safety, lower costs, and happier customers and employees.

If you want to deploy telematics to improve your warehouse’s efficiency, browse our product catalog or contact us today to schedule a free consultation.

How to Improve the Environment & Your Bottom Line

Earth’s average surface temperature has risen about 2.12 degrees Fahrenheit since the late 19th century. The impact of these higher temperatures is apparent in the record number of extreme weather events in the U.S. and worldwide. The window to address these issues is rapidly closing, prompting governments worldwide to take drastic measures.

At the same time, fuel is the second-highest cost for most commercial trucking companies after labor. As a result, improving fuel economy is one of the most effective ways to increase profitability and strengthen bottom-line financial results. These dynamics provide a rare alignment of environmental and economic concerns.

Let’s examine the environmental cost of logistics, common sources of emissions, and how your fleet can reduce those emissions.

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Environmental Cost of Logistics

The U.S. is one of the top greenhouse gas producers in the world. According to the EPA, transportation accounts for about 27% of all emissions. Within transportation, medium and heavy-duty trucks account for roughly 24% of emissions. Transportation was also the fastest-growing source of emissions between 1998 and 2018.

There are several sources of preventable emissions:

  • Idling: Heavy-duty truck idling wastes approximately one billion gallons of fuel each year in the U.S. alone. Surveys have shown that 70% to 80% of long-haul drivers idle their trucks for heating and air conditioning during their 10 hours off-duty.
  • Driving: The best fuel economy happens at around 55 MPH, but many drivers are paid by the mile, meaning they prefer to go faster. At the same time, sudden acceleration at a high RPM can lead to excessive fuel consumption and emissions.
  • Planning: According to the Census Bureau, 19% of all trucking miles occur with empty trailers. These statistics are higher for private fleets and independent carriers/owner-operators. Better planning could help reduce these wasteful empty miles.

The good news is that incentives are aligned for trucking companies to reduce their emissions. According to the ATRI, fuel costs represent one of the most considerable operational costs for operators, comprising between 25% and 39% of marginal expenses since 2008. Therefore, increasing fuel efficiency is in everyone’s best interest.

Strategies to Reduce Emissions

The commercial trucking and freight industry face a growing number of regulations designed to reduce emissions. For example, the EPA aims to cut heavy-duty truck CO2 emissions by about 270 million metric tons through stricter vehicle standards. At the same time, the SmartWay program provides strategies to increase fuel efficiency.

Fleet Emissions

Phase 2 Emission Standards by the EPA – Source: Trucks.com

Aside from these mandates, three types of technological and financial innovations could help further reduce emissions.

#1. Alternative Energy Vehicles

There’s a growing push toward alternative energies within the commercial trucking industry. For example, the Tesla Semi, Nikola Two, and other projects aim to manufacture Class 8 Semis powered by lithium-ion batteries, hydrogen fuel cells, and other zero-emission technologies, reducing fleet operating costs and emissions.

The best starting point for electrification is often light- to medium-duty trucks that drive local routes. In addition to more accessible infrastructure, these trucks can take advantage of regenerative braking that occurs less frequently on highways. That said, fleets should begin the planning process for transitioning their heavy-duty trucks.

#2. Logistics Optimizations

Telematics for trailers and in-cab technologies like ELDs make it easy to track everything from driver behaviors to the real-time location of assets worldwide. Using these insights, trucking companies can implement various solutions to improve fuel economy, reduce emissions, and enhance profitability. Moreover, these technologies are easier to implement since they leverage existing assets like trucks and trailers.

Common examples include:

  • Incentive programs can monitor driving behaviors with in-cab technology and reward good drivers while retraining poor drivers.
  • Enforcing rules surrounding excessive idling for drivers and detention times for shippers and receivers can minimize waste.
  • Maintaining vehicles can help maximize fuel efficiency by ensuring all parts are functioning at maximum capacity.
  • Reducing empty miles through better logistical planning can help reduce emissions and save money.
  • Better scheduling can help minimize trailer or container dwell time and the amount of time drivers spend waiting while increasing utilization of existing assets.

Powerfleet provides a broad range of telematics and logistics technology solutions, ranging from in-cab ELDs and dash cameras to trailer tracking platforms with smart sensors for deeper insights about cargo and asset status such as temperature, empty or loaded, door open or closed.. All of these solutions integrate into a software platform that provides unparalleled visibility across your entire fleet and actionable reporting that you can use to make data-driven decisions.

#3. Carbon Offset Programs

Carbon offset programs enable transportation companies to offset their emissions with carbon reduction projects. For example, CarbonFund.org enables trucking companies to purchase carbon credits that fund things like truck stop electrification with IdleAir technology and reforestation, which offset specific amounts of carbon emissions.

Fleets can also offer carbon-neutral shipping options and pass on the costs to consumers. For example, UPS provides a carbon-neutral shipping option for an incremental fee that covers the price of a carbon offset to erase the climate impact of the shipment. Alternatively, fleets can guarantee carbon-neutral services as a differentiator.

Enhancing Profitability

The most significant barrier to the widespread adoption of these strategies is cost. For example, a hydrogen-powered semi may reduce fuel costs, but it entails a higher upfront cost and represents a riskier investment than a conventional diesel semi. Similarly, many carriers are hesitant to use carbon offsets that could reduce their margins.

Telematics provide a way to reduce emissions and improve profitability with a near-term payback period and minimal risk. For example, an in-cab ELD that monitors driver behavior has a minimal cost but provides actionable data that you can use to improve driver behaviors, create incentive programs, and track idling and detention times.

In addition to fuel economy, telematics can avoid costly problems. For example, dashcams provide visual evidence to exonerate drivers from expensive lawsuits, while temperature sensors can detect problems in reefers before they cause spoilage. You can even minimize detention times by automatically tracking them and calculating fines.

The Bottom Line

The climate crisis is forcing governments to take dramatic action to reduce emissions. As one of the largest sources of emissions, the commercial trucking industry has an opportunity to adopt alternative energy vehicles, optimize logistics with telematics, and offset carbon emissions to become a solution rather than the problem.

Contact us to schedule a free consultation and learn how telematics can reduce emissions, improve fuel efficiency and make your operations more profitable.

Use AI to Help Manage Telematics Data Insights

Best in class businesses rely on vast volumes of data and intelligent analytics to improve their decisions. Unfortunately, while telematics solutions provide massive amounts of data, they are useless without the right software to deliver actionable insights. The good news is artificial intelligence is making it easier than ever to analyze data.

Let’s look at how artificial intelligence could convert data from telematics into actionable insights.

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Telematics Deliver Quick Wins

Telematics solutions have become increasingly popular in fleets across the country. By tracking trailer locations, environmental conditions, load status, and other factors, fleets can significantly increase their visibility and more efficiently manage their assets. The result is a series of quick wins that generate an attractive return on investment.

For instance, Powerfleet worked with ReedTMS to implement trailer tracking solutions. In addition to finding misplaced trailers, the technology enabled the company to improve fleet utilization, right-size trailer pools, find empty trailers in real-time, and locate specific assets near a customer location without driving to search for them.

These quick wins make telematics solutions a no-brainer for fleets, but these use cases only scratch the surface of what’s possible. Over time, the data generated from telematics can be a goldmine for businesses with the technical prowess needed to analyze it. The insights from these analyses can further increase the ROI for telematics solutions.

The Rise of Artificial Intelligence

Artificial intelligence, or AI, dates back to the 1950s. While research stalled in the 1970s and 1980s, a combination of better hardware and deep learning algorithms drove today’s renaissance. Currently, the technology is in the early stages of applied commercialization, where early adopters could realize the most significant gains.

There are many potential applications for AI:

  • Pattern Recognition finds patterns in images and other datasets to classify objects or achieve different outcomes. For example, autonomous vehicles can detect speed limits and stop signs.
  • Predictive Analytics helps predict future outcomes using past and existing data to enable better decisions. For instance, you can analyze engine data to predict the optimal maintenance schedule.
  • Goal Optimization identifies the best path given a set of goals, enabling greater efficiency. For example, you can identify which customers sites that return empty containers and trailers faster and which ones have longer dwell times. Another example is finding optimal routes based on a set of delivery goals, along with environmental, vehicle and driver attributes.

These technologies have the potential to revolutionize fleet management. While autonomous semis have captured the headlines, AI could also play an invaluable role in predictive maintenance, route optimization, asset utilization maximization, and other vital business areas. The key is collecting and organizing the data and harnessing the power of AI.

Translating Raw Data into Insights

Many fleets use or plan to use telematics to collect valuable data, but they don’t employ data scientists to comb through it and derive actionable insights. As a result, fleets can see locations in real-time and access other telematics features, but they underutilize the data that could help them unlock even greater return on investment.

AI Telematics Data

Powerfleet’s Robust User Interface – Source: Powerfleet

For example, a fleet manager might use GPS to track the real-time locations of trucks and trailers and provide customers with more accurate delivery times. However, analyzing location patterns over time might identify underutilized assets or other inefficiencies that fleet managers would never notice on their own in the vast data sets.

Therein lies the power of AI. With AI-powered telematics, fleet managers will have access to the right data at the right time and quickly spot trends and irregularities that they would have a harder time spotting otherwise. As a result, you can unlock the full potential from the data generated by telematics solutions and constantly optimize your fleet and operations over time.

The good news is that you don’t necessarily need a full-time data science team or a Ph.D. in applied statistics to use AI. Cloud-based architecture and modern software solutions make it easy to access already-trained AI models and input your data to derive instant decisions. This increasing accessibility to AI makes it essential to plan for now before competitors.

How to Implement AI in Your Fleet

Artificial intelligence relies on high-quality data, so telematics platforms are an essential starting point for AI adoption. By installing telematics platforms across your fleet, you can start collecting and analyzing data that AI will eventually harness to produce actionable insights. So, it’s critical to begin collecting data as early as possible to enable the best decisions.

Powerfleet provides a full range of telematics solutions as well as AI cameras, including in-cab, dry van, refrigerated, chassis, container, and cargo solutions. For example, its solar-powered dry van trailer tracking solutions monitor environmental conditions without the need for external power. Meanwhile, its in-cab ELDs provide real-time engine performance and other data.

After implementing telematics solutions to collect data, fleets require the right software solutions to analyze that data. Unless you’re hiring a full-time data scientist, these solutions should provide easy-to-use dashboards that translate telematics data into actionable insights while learning from the data over time to improve.

Powerfleet’s advanced asset analytics platform provides an easy-to-use dashboard with a complete set of operational key performance indicators, or KPIs, to drive your decisions. You can even leverage industry comparisons to show how you’re performing on a relative basis and identify areas where you may be lagging.

The Bottom Line

Artificial intelligence has come a long way since the 1950s. From autonomous vehicles to predictive analytics, the technology could also have a massive impact on fleets across the country. Fortunately, the rise of telematics has provided fleet owners with data that they can feed into AI algorithms to make better data-driven decisions.

If you’re interested in harnessing the power of AI, contact us today to schedule a free consultation and learn how we can help.

Level Up Your Forklift Training with Telematics

Most managers appreciate the importance of forklift safety, given the high human and economic costs of an accident. However, while training is essential to reduce safety incidents, good driving habits also reduce fuel costs, extend truck lifespan, and improve overall workplace morale when everyone follows the same set of rules.

Let’s look at forklift training requirements and best practices on how to level up your training with telematics.

Forklift training is essential to meet OSHA compliance, ensure safety, and extend truck lifetime—and telematics can help improve your training. Share on X

Forklift Training Requirements

The Occupational Safety and Health Administration (OSHA) requires that all employees be trained and certified before operating a forklift—even if it’s only a tiny part of their job and regardless of industry experience or skill level. After all, an experienced operator may be unfamiliar with a new workplace environment, creating potential safety hazards even when they know how to operate a forklift.

The burden of these certifications falls on employers who are responsible for the training, evaluation, and certification of their drivers. However, OSHA does provide a 10-hour and 30-hour training program, and earning an OSHA 10 or OSHA 30 card by completing these courses is mandatory in some states, cities, and local jurisdictions.

Forklift training consists of three parts:

  1. Formal Instruction: Formal instruction provides background information about forklift safety and operations, typically delivered via books, lectures, videos, or online training. These courses may take place at the worksite or via online classes.
  2. Practical Training: Practical training includes hands-on instruction and practice under the supervision of a trainer. These sessions must take place at the workplace using the same equipment that the trainee will use on the job.
  3. Evaluation: Evaluations assess an employee’s performance and ultimately certify them. Employers must document these evaluations—and other training sessions—to comply with OSHA regulations and defend the company if an incident occurs.

The instruction also has several requirements:

  • Trainees may only operate forklifts under the direct supervision of trained individuals until they’re certified.
  • Trainees may only operate a forklift in a manner and place that doesn’t put other employees at risk.
  • Only trained and experienced individuals can evaluate trainees.
  • Training must emphasize forklift and workplace-related topics.
  • Operators that train and pass evaluation must receive proof of their certification, including their identity and date.

After the initial certification, OSHA requires written and practical performance evaluations at least once every three years. In addition, OSHA requires refresher training when forklift drivers operate unsafely, are in an accident or near-miss, receive a poor review, or when there are changes in the workplace or type of tractor being driven.

How Telematics Improve Training

Industrial telematics platforms connect sensors to a central information hub to drive actionable insights. For example, you might outfit each forklift with a GPS tracking device that reports its location throughout the day. Then, you can use that data to discover the most popular routes, analyze the number of miles driven, or identify the most safe and productive operators.

Forklift Training Telematics

Powerfleet’s OC series (OC-53, OC-55) and VAC-4S meets OSHA record keeping and reporting requirements while improving safety with automated safety checklists and more. Source: Powerfleet

There are many ways telematics can improve training:

  • Enforce Certification: Driver sign-in and safety checklists ensure that uncertified drivers cannot access forklifts, while safety checklists help comply with OSHA regulations. You can also customize the checklists for drivers in training.
  • Better Training Videos: Forklifts outfitted with video recording devices produce valuable training videos showing real-life examples of completing specific tasks, along with examples of good or bad behaviors in the actual workplace environment.
  • Refresher Training: Sensors that monitor speed, detect impacts, and other adverse events alert managers of unsafe driving. That way, they can quickly provide refresher training to adhere to OSHA regulations and minimize safety incidents.

Managers can use telematics data to optimize fleet assets (e.g. relocate underutilized forklifts), monitor and improve productivity, right size fleets, and reduce safety incidents. Moreover, telematics have many use cases that lower their total cost of ownership and deliver a high return on investment.

Finding the Right Telematics Provider

Many  companies provide telematics solutions for industrial environments such as warehouses and manufacturing facilities. When choosing a provider, you should look for a company with a long track record, industry expertise, and exceptional customer support. After all, a startup that goes out of business could leave you with worthless solutions, while poor customer support could result in high implementation costs.

Powerfleet has more than 25 years of experience in industrial telematics, with over 100,000 units deployed worldwide. Our goal is to help our customers realize a high return on investment through the use of telematics and other safety accessories for efficiency gains, safety improvements, and training optimization. We also provide telematics for logistics/transportation fleets for holistic visibility from fork to truck.

For example, we helped a large food manufacturing business reduce the risk of accidents by 70% and cut down on forklift damage by 80%, resulting in over $400,000 per year in savings. Many other companies have seen even greater returns from efficiency gains realized through the use of telematics across their business.

Learn how we can help your business.

The Bottom Line

Forklift training is essential to ensure safety, maximize productivity, and minimize expenses. While OSHA lays out some basic requirements, the most successful companies leverage telematics solutions to enforce certification, document examples of good and bad behavior, and identify individuals that may need refresher training before a serious incident occurs.

If you’re interested in gaining insights to your industrial operations to improve your bottom line and safety, Powerfleet can help you develop a strategy to deploy cutting-edge technologies across your forklift fleet.

Contact us for a free consultation today.

How to Maintain Safety with Seasonal Workers in Materials Handling

Supply chains are under tremendous pressure thanks to labor and parts shortages. The holidays will compound these issues as companies look to scale up their seasonal workforces. While finding labor is a huge challenge, companies shouldn’t neglect workplace safety. Forklift accidents alone cause more than 7,000 non-fatal injuries and 600 deaths each year.

Let’s take a look at how to ensure seasonal and temporary workers adhere to the highest safety standards.

Many businesses struggle to find workers to meet demand, but they shouldn't neglect workplace safety. Share on X

Forklift Safety Requirements

Seasonal and full-time employees must abide by the same safety standards. OSHA provides a minimum set of safety standards—and violations range from a warning to as much as $136,532 per incident. The penalties are exceptionally stiff for companies that don’t implement the policies and procedures to ensure workplace safety.

But, of course, many employers go well beyond these minimums due to the high cost of workers’ compensation and lawsuits. The NCCI estimates that lost-time workers’ compensation claims caused by motor vehicle crashes averaged about $78,446 per claim in 2017 and 2018, while even minor cuts or scrapes cost upwards of $23,000 per claim.

OSHA’s safety requirements for employers include:

  • Employers shall ensure that each powered industrial truck operator can operate a forklift safely by complying with training program requirements and safety management and safety programs specific to forklifts. (29 CFR 1910.178(l)(1)(i))
  • Employers should not allow anyone to walk beneath the elevated portion of a forklift. (29 CFR 1910.178(m)(2))
  • All forklifts must be examined at least daily before being placed in service, and forklifts used around the clock must be examined after each shift. (29 CFR 1910.178(q)(7))
  • Any powered industrial truck that’s not in safe operating condition shall be removed from service, and all repairs should be made by authorized personnel. (29 CFR 1910.178(q)(1))
  • Defects must be immediately reported and corrected. (29 CFR 1910.178(q)(7))

When hiring seasonal workers, employers should take the time to train each new employee. Never rely on a worker’s past experience operating forklifts since their training may have been inadequate, or worse, fabricated. When training seasonal workers, document their training and have them sign off on a form indicating that they’re up to speed.

How Telematics Can Help

Telematics makes it easier for businesses to enforce safety standards. For example, access control solutions ensure that only trained operators can drive a forklift. Or, automated checklists can ensure that OSHA standards are met every time there’s a shift change.

Other safety accessories  can help employers maintain a safe working environment and defend themselves if an accident occurs. For example, lighting solutions can project a bright LED warning on the floor to designate active work areas and warn pedestrians.

Seasonal Worker Safety

Powerfleet’s Forewarner MAXI alerts pedestrians of elevated loads. Source: Powerfleet

If an incident does occur, technology can provide critical evidence and documentation. For example, access control, speed monitoring, and impact management solutions paint a clear picture of each incident. The addition of camera systems provides an added visibility level while providing proof for insurance claims or legal processes.

In addition to improving safety, telematics can help streamline operations and improve productivity and assessment of seasonal workers. For example, enterprise software solution, Powerfleet IQ, makes it easy to analyze forklift utilization levels across different locations and adjust allocations as needed by downsizing, purchasing new equipment, or transferring equipment. Powerfleet IQ also helps to monitor how  individual operator driving habits identify individual or behaviors that pose a greater safety risk within the operation.

Powerfleet Leads the Way

Powerfleet provides a best-in-class solution for verifying compliance, tracking trends, and avoiding liability.

Powerfleet IQ integrates with a WMS and ERP system to provide a comprehensive and actionable overview of warehouse operations. With actionable intelligence in hand, you can reduce forklift-related damage costs by 60% to 90% while empowering managers to see who’s driving safely and who needs more training to be safe on the job.

You can also access essential KPIs, such as:

  • Impact events per vehicle motion time.
  • Rate of vehicle lockouts due to critical safety issues.
  • Rate of vehicle lockouts due to failed pre-shift safety checklists.

Powerfleet also provides a range of other safety solutions for forklifts, including LED safety lights, speed and abuse monitoring, weighing systems, camera systems, and pedestrian alerts. These technologies ensure that operators, pedestrians, equipment, and facilities remain safe, particularly when seasonal employees are added to the mix.

Finally, Powerfleet provides solutions beyond the warehouse, adding visibility to everything from freight to last-mile deliveries. For instance, our fleet telematics make it easy to track cargo across the supply chain and ensure on-time deliveries. Meanwhile, our vehicle telematics help managers optimize everything from fuel economy to asset allocations.

The Bottom Line

Many companies are starting to scale up their seasonal workforce to meet holiday demand and cover labor shortages. While hiring is of paramount importance, businesses shouldn’t neglect safety and training protocols as they struggle to meet demand. Fortunately, telematics can help ease these burdens and ensure that everything is running smoothly.

Beyond seasonal workers, Prologis estimates that transportation, warehousing, and related fields will add close to 735,000 jobs by 2031 to meet rising demand from e-commerce and other megatrends. Telematics help ensure that your business is ready to take on these growth rates without decreased productivity or an increase in safety concerns.

If you’re looking to add telematics to your fleet, contact us for a free consultation to discover how we can help deliver a compelling long-term return on investment with a short payback period.

4 Commonly Overlooked Safety Tools for Materials Handling

Materials handling is the most frequent cause of workplace injuries, according to Travelers, accounting for one-third of 1.5 million total claims analyzed in its Injury Impact Report. While most of these injuries were minor strains and sprains, they still significantly impact employees and reduce productivity. Fortunately, they’re preventable with the proper safety measures.

Let’s look at some commonly overlooked safety tools for materials handling and how you can leverage them to improve safety.

Materials handling is the most frequent cause of workplace injuries, but fortunately, most incidents are preventable with the proper safety measures. Share on X

#1. Telematics Data

The Occupational Safety and Health Administration, or OSHA, estimates that half of severe workplace injuries go unreported. Of course, these come in addition to the countless minor safety incidents that go unreported. These smaller infractions are often symptomatic of more significant problems and may be a precursor to major incidents.

Telematics enable businesses to automatically detect and track impacts, speeding, and other unsafe behaviors. In addition to catching even the slightest incident, these technologies detect dangerous behavior before they cause any safety incident. That way, managers can retrain unsafe employees to ensure safety at all times.

For instance, Powerfleet’s Keyshock provides instant alerts when abusive behavior occurs. The easy-to-install system activates when an impact exceeds a predetermined threshold and alerts management. You can also customize alarms based on safety requirements, while tamper-proofing ensures only management can reset an alarm.

#2. Camera Systems

Forklifts present a unique challenge for drivers. When carrying a load, drivers must ensure that the load is safe and simultaneously observe their surroundings. Large loads require operators to drive backward to maintain complete visibility, but it’s physically hard on the driver to look back for long runs through a warehouse.

Cameras provide forklift operators with complete visibility since they’re mountable in various locations. In addition to delivering optimal visibility for travel around the warehouse, they are helpful for roll handling, turret trucks, push-pulls, side shifting, and clamping operators that may require more visibility than basic forklift operations.

Furthermore, collisions caused by handling equipment, such as forklifts and lift trucks, are the second most common cause of freight damage and inventory losses. 80% of forklift accidents involve pedestrians, and a single forklift accident can cost your business more than $180,000. By using a camera system, industrial vehicles such as forklifts can avoid accidents, damage, and injuries. Camera systems can also protect employers (and employees) against false claims and accusations while providing actionable footage for training purposes. For instance, if telematics data shows unsafe driving habits, managers can replay unsafe behaviors for a driver to help reinforce the training and prevent future safety incidents.

Materials Handling Safety

 Powerfleet’s camera systems provide unparalleled visibility. Source: Powerfleet

Powerfleet’s video solutions give you a better line of sight in material handling operations, improve operator training and coaching through video recordings, and increase operators’ visibility to help prevent collisions and damage.

#3. Forewarners

Warehouses are noisy places with a lot of ambient noise. While a horn blast is well-meaning, it can be challenging for pedestrians or other drivers to hear. The most problematic areas are blind corners, crossing aisles, and exiting semi-trailers, where there’s limited visibility, and things tend to be fast-moving for everyone.

Forewarners and Sideliner LEDs project a bright LED line on a floor’s surface—alerting pedestrians and other vehicles in the area, regardless of ambient noise, to the nearby presence and direction of a vehicle. These lights are also helpful for overhead cranes to indicate places that may be unsafe for pedestrians or other vehicles.

Powerfleet’s award winning Forewarner-Sideliner LED provides six high-powered LED lights that are installable on any industrial vehicle. The easy-to-install and maintenance-free technology is designed for indoor and outdoor use and is available in green or red colors. The Forewarner MAXI provides solid blue or red lights for overhead crane hook locations.

#4. Weight Management

Overloading a forklift is extremely dangerous for drivers and nearby pedestrians or operators. Even if the driver is okay, overloading often results in significant equipment and product damages. Forklift drivers can prevent these problems by ensuring that loads are well-balanced and forks are at a reasonable height.

Weight management solutions can alert forklift operators when overload situations arise. In addition to alerting drivers when a weight threshold is breached, some weight management solutions provide a real-time reading of weight to help when loading semi-trailers or sea vans with limitations or to help with other weight-related use cases.

In addition, you can track freight loads to ensure that your shipments will not exceed trailer capacity, your waybills will match actual weight, and your lift truck capacity is not exceeded.

Powerfleet’s  Lift’N’Weigh and WeighTroller provide a robust hydraulic scale for heavy industrial use cases. The technology is accurate to +/- 2% of the forklift capacity and sounds an audible alarm when exceeding weight limits. Meanwhile, the WeighAlert provides an alarm-only functionality when specific weight measurements are unnecessary.

The Bottom Line

Technology plays a critical role in ensuring the safety of forklift operations. From speed management to camera systems, these solutions can detect unsafe behaviors before they result in significant safety events. They’re also very cost-effective when considering that a single accident can cost upwards of $20,000 or more.

At the same time, telematics can collect data to measure productivity and maximize profitability. For example, telematics make it easy to detect and measure idle time and tie these metrics to specific operators. These capabilities can help managers create customized incentive programs for employees and maximize productivity over time.

Powerfleet is the only company that provides a full suite of safety and theft solutions for all sizes of powered industrial truck fleets and warehouses. Check out our product catalog to view our portfolio of accessories and telematics solutions. To learn more and get advice on the right safety accessories and solutions for your operations, contact us to schedule a free consultation.