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End-to-end data intelligence for in-warehouse IoT

Powerfleet delivers a fully unified, AI-driven platform that consolidates and ingests data across your entire in-warehouse IoT ecosystem – improving safety, efficiency, and compliance from warehouse floors to distribution routes.
In-warehouse IoT
Intelligent in-warehouse IoT

A fully integrated solution for smarter operations

Powerfleet provides an end-to-end data intelligence solution that bridges gaps between warehouse operations, fleet management, and workforce productivity. By consolidating real-time data from multiple sources into a single AI-driven platform, we help businesses increase uptime, automate compliance tracking, and optimize asset utilization at every stage of the in-warehouse IoT process.
From forklifts to distribution fleets, our advanced analytics turn raw data into real-world action, ensuring seamless operations across the supply chain.
Addressing Key Operational Challenges

Unified data for holistic decision-making

In-warehouse IoT businesses often rely on disconnected systems that limit operational efficiency. Powerfleet’s AI-driven platform unifies your data, delivering predictive insights and automation that optimize operations and reduce downtime.
Maximizing equipment productivity
Unify data across all in-warehouse IoT assets to ensure maximum productivity and reduce idle time. Our platform provides real-time visibility into equipment utilization patterns, identifies underutilized assets, and helps balance workloads across your fleet. This comprehensive approach enables you to optimize asset deployment and maximize operational output with existing resources.
Reducing downtime with predictive maintenance
Use AI-driven predictive analytics to detect potential equipment failures before they cause operational disruptions. Our system monitors equipment health indicators, tracks maintenance history, and identifies patterns that signal impending issues. This proactive approach reduces costly downtime, extends asset lifespan, and optimizes maintenance resources.
Enhancing warehouse and fleet safety
Ensure worker safety with AI-powered monitoring, real-time alerts, and automated compliance tracking. Our Pedestrian Proximity Detection system prevents collisions, while the Digital Video Recorder provides comprehensive incident documentation. The Forklift Gateway enforces safety protocols and access controls, creating a comprehensive safety ecosystem that protects your most valuable assets – your employees.
Automating compliance & reporting
Automate audits, inspections, and compliance workflows to reduce risks and keep operations running smoothly. Our digital checklists eliminate paper processes, ensure consistent safety protocols, and create audit-ready documentation. Real-time compliance monitoring prevents violations before they occur, while comprehensive reporting demonstrates your commitment to regulatory standards.
Optimizing workforce utilization
Balance workloads and enhance workforce efficiency with AI-driven performance analytics and optimization tools. Our platform identifies productivity patterns, highlights training opportunities, and helps prevent operator fatigue. Advanced workforce utilization metrics enable data-driven staffing decisions that maximize productivity while improving employee satisfaction and retention.
Driving transformation in in-warehouse IoT

Seamless integration, proven results

How Continental Tire achieved 33% cost reduction
Continental Tire faced significant challenges with high vehicle-related damage costs and safety concerns in their warehouse operations. By implementing Powerfleet's comprehensive in-warehouse IoT solutions, including the Forklift Gateway and safety monitoring systems, they achieved a 33% reduction in vehicle-related damage costs while creating a stronger safety culture throughout their facilities.
End-to-end data intelligence

AI-driven insights for holistic operations

Asset utilization insights

Asset utilization insights

Gain complete visibility into all warehouse and fleet assets through Powerfleet's comprehensive monitoring solutions. Our platform tracks equipment usage patterns, idle time, and productivity metrics to identify optimization opportunities across your entire operation.

Our Asset Utilization module combines real-time location data with operational analytics to maximize equipment productivity. By identifying underutilized assets, peak usage periods, and operational bottlenecks, you can make data-driven decisions that optimize fleet size, reduce rental costs, and balance workloads. The system also detects unauthorized usage and after-hours operation, helping prevent equipment misuse and extending asset lifespan.

Predictive maintenance optimization

Predictive maintenance optimization

Use predictive analytics to detect maintenance needs before they cause operational disruptions. Our AI-powered system analyzes equipment performance data, usage patterns, and historical maintenance records to identify potential issues before they lead to costly breakdowns.

This proactive approach transforms maintenance from reactive to predictive, allowing you to schedule service during non-peak periods and prevent unexpected downtime. By monitoring engine hours, hydraulic system activation, and other key performance indicators, our system ensures maintenance is performed based on actual usage rather than arbitrary schedules, extending asset lifespan while optimizing maintenance resources.

Workforce performance analytics

Workforce performance analytics

Enhance labor productivity with real-time AI-driven insights on workforce efficiency and operational bottlenecks. Our performance analytics dashboard provides visibility into operator productivity, identifying top performers and opportunities for targeted training.

The system analyzes workflow patterns to optimize task assignment and resource allocation, ensuring the right people are in the right place at the right time. Advanced operator scorecards track safety compliance, productivity metrics, and equipment handling practices, enabling data-driven coaching that improves both efficiency and safety. These comprehensive workforce insights help reduce labor costs while maximizing productivity.

Safety & compliance automation

Safety & compliance automation

Automate safety protocols and compliance tracking to maintain regulatory standards with minimal manual effort. Our Forklift Gateway enables digital access control, ensuring only qualified operators use equipment while automatically enforcing pre-operation safety inspections.

The Pedestrian Proximity Detection system uses Vision AI technology to prevent collisions between pedestrians and in-warehouse IoT equipment, creating automatic safety records for each detected event. Our Digital Video Recorder provides continuous monitoring with event-triggered recording for comprehensive documentation. All safety data is automatically compiled into compliance reports, eliminating paperwork while ensuring regulatory requirements are consistently met.

Warehouse & fleet visibility

Warehouse & fleet visibility

Integrate warehouse and fleet data into a single pane of glass with Unity, our comprehensive platform that eliminates operational silos and improves coordination across your entire operation. This unified approach provides complete visibility from production floor to final delivery.

Real-time location tracking shows the position and status of all assets, while customizable geofences create virtual boundaries for enhanced security and operational control. The platform delivers comprehensive visibility across both stationary equipment and on-road vehicles, enabling seamless coordination between warehouse operations and distribution. This end-to-end visibility helps optimize inventory flow, reduce delays, and improve customer service.

AI-Driven operational efficiency

AI-Driven operational efficiency

Harness AI-powered automation to optimize workflows, reduce operational waste, and enhance decision-making across your in-warehouse IoT operations. Unity's cognitive data engine applies artificial intelligence and machine learning to transform raw operational data into actionable insights that drive measurable business improvements.

Our platform identifies inefficient processes, recommends workflow optimizations, and automates routine tasks to increase productivity while reducing costs. Advanced analytics reveal hidden patterns in operational data, enabling proactive adjustments that prevent bottlenecks before they impact performance. By continuously analyzing millions of data points, the system helps you make smarter decisions faster, creating a competitive advantage through data-driven intelligence.

Intelligent Solutions For in-warehouse IoT

Powering efficiency across the supply chain

Explore Powerfleet’s advanced solutions designed to enhance warehouse operations, fleet efficiency, and compliance automation.

Forklift Gateway: Complete fleet management

Wireless tracking and management for industrial vehicles with access control, safety checks, and performance monitoring in one integrated solution.

Pedestrian Proximity Detection: AI-powered safety

Advanced AI vision system that prevents accidents by detecting pedestrians and alerting operators to potential hazards in real-time.

Digital Video Recorder: Comprehensive monitoring

Continuous video recording with event-triggered clips for comprehensive documentation of operations, incidents, and operator behavior.

Speed Manager: Automated vehicle control

Automatic speed control based on events like impacts or pedestrian detection, enhancing safety without compromising operational efficiency.

Unity platform: End-to-end intelligence

Unified data platform that ingests information from any source, delivering actionable insights through a single pane of glass.
Unlocking maximum efficiency & safety

A unified approach to in-warehouse IoT

Full asset visibility & control

Full asset visibility & control

Get real-time insights across all assets, eliminating inefficiencies and maximizing operational output. Our unified platform tracks location, usage, and performance metrics for complete operational visibility.
Minimize downtime & maintenance costs

Minimize downtime & maintenance costs

Predict maintenance needs before failures occur, reducing costly disruptions. Data-driven maintenance scheduling based on actual usage extends equipment life while optimizing maintenance resources.
Ensure compliance with automated tracking

Ensure compliance with automated tracking

Automate compliance workflows, reporting, and safety tracking to meet regulatory standards effortlessly. Digital documentation eliminates paperwork while ensuring consistent adherence to safety protocols.
Optimize workforce productivity & safety

Optimize workforce productivity & safety

Improve worker safety, balance workloads, and prevent fatigue-related inefficiencies with AI-driven insights. Enhance productivity through data-driven workforce optimization and enhanced employee engagement.
Get in touch with us
Powerfleet’s Unity platform, advanced modular solutions, and data science can help you save lives, time, and money.