Free cookie consent management tool by TermsFeed
Skip to main content

Intelligent solutions for manufacturing operations

Maximize production efficiency, protect your workforce, and optimize equipment uptime with unified visibility across production floors and logistics operations.
Manufacturing
Unified visibility for manufacturers

Meeting the needs of modern manufacturing operations

Modern manufacturing requires precision across multiple areas simultaneously. Your production facilities must ensure safety and efficiency while managing complex equipment fleets. Your logistics operations need to deliver materials effectively while protecting drivers and assets. Without unified visibility across these interconnected domains, inefficiencies multiply and safety risks accumulate.
Powerfleet’s Unity platform delivers true operational visibility throughout your entire manufacturing ecosystem. Our device-agnostic solution integrates production floor equipment, material handling assets, delivery vehicles, and logistics operations into a single pane of glass. Real-time monitoring of equipment performance, workforce safety, and supply chain activities allows for coordinated decisions that boost productivity, ensure compliance, and lower operational costs across your manufacturing network.
Solving manufacturing operational challenges

Addressing critical challenges across manufacturing facilities

Discover how Powerfleet’s unified solutions address key challenges across production floors, material handling operations, and delivery logistics. From protecting worker safety and maintaining equipment uptime to optimizing production schedules and regulatory compliance, our unified platform provides real-time insights designed to drive efficiency, safety, and profitability.
Protecting worker safety on production floors
Heavy machinery and fast-paced production environments consistently pose safety risks to your workforce. Real-time monitoring of equipment, access control systems, and hazard detection prevents accidents before they happen. Automated safety checklists ensure OSHA compliance, promote accountability, and strengthen safety culture across your facilities.
Preventing unplanned equipment downtime and failures
Unexpected equipment failures disrupt production and hurt profits. Predictive maintenance, enabled by real-time diagnostics and AI-driven analytics, finds problems early. This proactive approach reduces downtime, lengthens equipment life, and improves capital efficiency across your manufacturing process.
Optimizing material handling and logistics efficiency
Complex material flow between departments and facilities causes bottlenecks and operational waste. Real-time visibility into equipment location, status, and utilization improves resource allocation and streamlines workflows. Access control and automated safety checklists enhance accountability, increase throughput, and reduce idle time across your operations.
Ensuring regulatory compliance and safety standards
OSHA requirements, equipment certifications, maintenance records, and safety reports add operational complexity. Powerfleet automates compliance tracking and provides audit-ready documentation across production equipment and vehicle fleets. Integrated alerts help prevent violations before they happen, lowering administrative workload while ensuring 100% regulatory compliance.
Optimizing supply chain and logistics operations
Managing inbound materials, outbound finished goods, and fleet operations requires real-time visibility. Using GPS tracking, vehicle monitoring, and supply chain visibility allows businesses to optimize routing and ensure timely deliveries. Real-time driver monitoring and compliance tracking promote safety and adherence while helping to lower logistics costs.
Proven success stories in manufacturing

How Powerfleet drives measurable manufacturing impact

Continental Tire reduces vehicle-related damage with comprehensive safety
Continental Tire, a global leader in tire manufacturing and automotive technology, adopted Powerfleet’s integrated safety and equipment monitoring solutions across its operations to improve worker safety and cut costly damage. Using real-time equipment monitoring, access control systems, impact sensing, and comprehensive safety analytics, Continental Tire established clear accountability across its facilities while significantly reducing vehicle-related damage costs.
AI-powered solutions

Integrated technology for manufacturing excellence

Production floor safety

Production floor safety

Protect your workforce with comprehensive monitoring of equipment operations across production facilities. Real-time hazard detection, access control, and impact monitoring help prevent incidents before they happen.

Ensure only trained, authorized personnel operate equipment by verifying operator identification and confirming access privileges linked to certifications and training records. Automated safety checklists verify compliance with OSHA and facility safety standards. Real-time event monitoring and forensic data support rapid incident investigation and targeted safety training, building accountability while protecting your most valuable asset, your people.

Predictive equipment maintenance

Predictive equipment maintenance

Maximize equipment uptime and lifespan through predictive maintenance powered by real-time diagnostics and AI-driven analytics. Detect potential failures early to prevent production impact, allowing proactive maintenance planning that minimizes disruptions.

Monitor equipment usage patterns, operating hours, and diagnostic data to anticipate maintenance needs accurately. Automated alerts notify maintenance teams of required servicing based on your equipment’s actual condition rather than fixed time intervals. Reduce unnecessary maintenance while preventing costly failures, extending asset lifespan, and optimizing capital efficiency throughout your operations.

Material handling & logistics

Material handling & logistics

Optimize material flow throughout your facilities with real-time insights into equipment location, status, and utilization. Monitor forklifts, mobile equipment, and critical assets to prevent bottlenecks and minimize idle time.

Intelligent dispatching and workflow automation improve throughput while reducing waste. Impact monitoring help minimize product loss and equipment damage. Access control ensures only qualified operators handle equipment, reducing misuse, strengthening accountability and supporting longer equipment lifespan.

Fleet & supply chain visibility

Fleet & supply chain visibility

Gain complete visibility into your delivery and supply chain operations with real-time tracking of vehicles, shipments, and critical assets. Optimize routes, anticipate delays, and coordinate logistics with production schedules for smoother operations.

Vehicle tracking offers detailed data on driver performance, fuel efficiency, vehicle health, and operating patterns. Integration with your planning systems allows for just-in-time delivery management. Real-time visibility into supply chain events enables quick problem resolution and ensures on-time delivery performance.

Compliance & regulatory management

Compliance & regulatory management

Simplify regulatory compliance for production equipment and vehicle fleets. Automate compliance tracking, documentation, and reporting for OSHA, equipment certifications, maintenance logs, and driver hours standards.

Automated alerts highlight potential compliance issues before they escalate, reducing administrative work and legal risks. Generate audit-ready documents automatically with real-time compliance verification. Our unified system eliminates the need for manual compliance tracking across disconnected systems, ensuring 100% adherence with confidence.

Production scheduling & efficiency

Production scheduling & efficiency

Maximize production output with AI-powered insights into equipment performance and operator activity. Detect inefficiencies, improve scheduling accuracy, and resolve bottlenecks using data-driven decision-making.

Real-time visibility into equipment status, material movement and job progress, allows for quick production planning. Predictive analytics highlight capacity constraints and identify opportunities to increase efficiency. Transform operational data into actionable insights that drive continuous improvement and maximize production throughput.

Scalable end-to-end solutions

Explore intelligent technologies for manufacturing

Expert-developed solutions to power safety, efficiency, uptime, and help scale your manufacturing operations across production facilities and logistics networks.

Forklift Gateway with Vehicle Access Control

Safety, compliance, and productivity monitoring for on-site material handling equipment.

Pedestrian Proximity Detection

Advanced AI vision system that prevents accidents by detecting pedestrians and alerting operators to potential hazards in real-time.

Logistics Gateway - Solar

Standalone, multi-power asset management and wireless sensor gateway for easy installation and maintenance-free operation

Environmental Sensor

Temperature, humidity, impact, and door monitoring for critical conditions and cargo integrity

VisionAI

VisionAI Enterprise is an advanced dual-camera dash cam which detects risky driving behavior such as unsignaled lane departure, imminent forward collision, unsafe following distance, driver fatigue, distraction, smoking and mobile phone usage.
Measurable impact for your business

How Powerfleet drives manufacturing excellence

Improve worker safety and reduce incidents

Improve worker safety and reduce incidents

Comprehensive monitoring and real-time hazard detection help identify risk early and prevent production floor incidents before they occur.
Maximize equipment uptime and extend asset life

Maximize equipment uptime and extend asset life

Predictive maintenance powered by real-time diagnostics identifies early signs of wear to reduce costly equipment failures and unplanned downtime.
Optimize production efficiency and throughput

Optimize production efficiency and throughput

Real-time visibility into equipment status, material movement, and operator performance enables responsive optimization that increases output and reduces waste.
Ensure regulatory compliance and audit readiness

Ensure regulatory compliance and audit readiness

Automated compliance tracking and documentation simplify regulatory management across production and logistics operations.
Get in touch with us
Powerfleet’s Unity platform, advanced modular solutions, and data science can help you save lives, time, and money.