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Build a safer, smarter, and more efficient automotive operation

Gain the visibility you need to improve safety, performance, and decision-making across your automotive operations.
Automotive
Intelligent Automotive Operations

A unified solution for automotive workflows

Automotive production environments must balance speed, safety, and reliability. Teams move quickly between production floors and internal parts-handling zones and often manage mixed fleets, complex workflows, and strict compliance tasks. Manual processes and isolated systems create blind spots that make consistent performance difficult to achieve.
Powerfleet provides a connected view of your people, equipment, and daily operations. Real-time insights support safer workflows, more reliable material movement, and stronger process control across your entire automotive site.
Key Automotive Challenges

Solving key challenges in automotive operations

Automotive sites face constant pressure to improve safety, maintain compliance, and prevent costly equipment failures while keeping material movement running smoothly. High traffic areas, fast cycle times, and mixed fleets create operational blind spots. Powerfleet’s AI-driven insights help identify risks, reduce inefficiencies, and support more consistent performance across production and material handling areas.
Labor shortages and efficiency pressures
Automotive operations often rely on new or temporary workers who must learn equipment and workflows quickly. Powerfleet supports safer performance with access control, behavior monitoring, and AI insights that highlight coaching needs. These capabilities help maintain productivity even when staffing levels fluctuate.
Pedestrian safety in active environments
Production floors and internal logistics areas have frequent interaction between people and moving equipment. Powerfleet uses AI-assisted proximity alerts to warn operators in real time. These insights support safer navigation, reduce collision risks, and help protect both people and assets.
Regulatory and safety compliance complexity
Automotive facilities must maintain accurate inspections, operator certifications, and safety records. Powerfleet automates checklists, documents equipment usage, and controls access based on training. These capabilities improve audit readiness and help standardize compliance procedures across each site.
Unplanned equipment downtime challenges
Automotive plants span large, complex facilities, making it difficult to track equipment health, schedule service, and detect early signs of wear. Powerfleet delivers real-time performance, usage, and location data to predict maintenance needs, improve scheduling accuracy, and reduce unplanned downtime and operational cost across critical workflows.
Disparate data and mixed fleet complexity
Automotive sites operate diverse vehicles and equipment from multiple OEMs. Powerfleet unifies data from every asset into a single platform. This connected view improves resource planning, supports consistent performance, and gives leaders reliable insights for decision-making.
Proven Success In Automotive Operations

Global automotive supplier optimizes fleet and strengthens safety

Kautex gains unified control across global facilities

Kautex, one of the world’s largest automotive suppliers operating across 30+ facilities in 13 countries, implemented Powerfleet’s On-Site solutions to strengthen safety and optimize fleet utilization.

Starting at its Detroit facility, Kautex reduced fleet size by over 10%, saving more than $10,000 annually per vehicle eliminated. Encouraged by these results, the company rapidly expanded to eight locations across six countries and three continents within just over a year.

AI-Powered Intelligence

Solutions that strengthen automotive operations

Safety & prevention

Safety & prevention

Strengthen safety across production floors and internal parts-handling areas with AI-driven hazard detection, operator monitoring, and controlled vehicle access. Powerfleet alerts operators to risks in real time and provides behavioral insights that support targeted coaching and safer material movement. Automated event capture and detailed safety data help you understand what happened, why it happened, and how to prevent future incidents. These capabilities build a stronger safety culture and reduce the likelihood of collisions, equipment damage, and liability exposure.
Maintenance insights

Maintenance insights

Reduce downtime across your automotive equipment fleet with real-time visibility into asset condition, usage, and performance. Powerfleet’s AI-powered analytics detect early signs of wear, abnormal behavior, and utilization patterns that indicate emerging maintenance needs. This proactive approach supports better service planning, helps prevent unplanned failures, and extends equipment lifespan. By basing maintenance on actual usage rather than fixed schedules, automotive teams keep production and material movement running smoothly while optimizing service costs.
Compliance automation

Compliance automation

Automate safety and regulatory compliance across your facility with digital inspections, operator certification tracking, and controlled equipment access. Powerfleet ensures only qualified personnel operate equipment and standardizes pre-shift and pre-operation procedures. Automated checklists and real-time documentation simplify audits and improve accuracy. AI-assisted monitoring adds another layer of protection by identifying unsafe behavior or missed steps. These tools help you maintain consistent compliance and reduce the risk of violations or safety-related disruptions across your automotive operation.
Fleet visibility

Fleet visibility

Gain a clear, unified view of all material handling equipment regardless of OEM. Powerfleet consolidates safety, performance, and utilization data into one platform, helping you monitor operator behavior, equipment condition, inspections, and impact events. Real-time insights improve incident investigations, help allocate resources more effectively, and support standardized operations across production and logistics areas. With complete visibility, automotive teams can respond faster, coordinate better, and maintain consistent operational performance.
Resource utilization

Resource utilization

Optimize internal logistics and production support with AI-driven insights that highlight utilization trends, bottlenecks, and opportunities for improvement. Powerfleet identifies underused assets, high-demand areas, and workflow inefficiencies, helping you balance workloads and right-size your fleet. These insights improve material flow between production lines and internal parts-handling areas, reduce idle time, and support smoother operations across your automotive site.
Operational intelligence

Operational intelligence

Improve decision-making across your automotive site with AI-powered insights that reveal operational patterns, performance trends, and workflow bottlenecks. Powerfleet analyses data from equipment, operators, and daily processes to show where delays occur, why incidents happen, and how to improve internal movement. These insights support continuous improvement, strengthen coordination between production and parts-handling areas, and help teams maintain consistent performance across every shift. The result is smoother operations, fewer interruptions, and more efficient use of people and equipment.
Advanced Solutions For Automotive Operations

Powering efficiency across automotive facilities

Strengthen safety and compliance across your automotive production and parts-handling environments with real-time visibility into every vehicle and operator. Powerfleet’s AI-powered solutions help automotive teams reduce downtime, prevent incidents, and optimize material movement.

Forklift Gateway: Complete fleet management

Wireless tracking and management for industrial vehicles with access control, safety checks, and performance monitoring in one integrated solution.

Pedestrian Proximity Detection: AI-powered safety

Advanced AI vision system that prevents accidents by detecting pedestrians and alerting operators to potential hazards in real-time.

Digital Video Recorder: Comprehensive monitoring

Continuous video recording with event-triggered clips for comprehensive documentation of operations, incidents, and operator behavior.

Speed Manager: Automated vehicle control

Automatic speed control based on events like impacts or pedestrian detection, enhancing safety without compromising operational efficiency.

Unity platform: End-to-end intelligence

Unified data platform that ingests information from any source, delivering actionable insights through a single pane of glass.
Driving Safer, Smarter Automotive Operations

Key benefits for automotive production environments

Improve workplace safety

Improve workplace safety

Enhance safety across production floors and parts-handling areas with AI-powered detection, operator behavior monitoring, and controlled vehicle access.
Reduce equipment downtime

Reduce equipment downtime

Maintain smooth production by identifying early signs of equipment stress, abnormal usage, or potential failure. Predictive insights help you schedule maintenance before issues escalate.
Strengthen compliance processes

Strengthen compliance processes

Meet safety and operational regulations with automated checklists, operator certification tracking, and complete digital documentation. Ensure only authorized personnel use equipment.
Increase operational visibility

Increase operational visibility

Powerfleet helps identify bottlenecks, optimize internal logistics, and maintain consistent performance across production lines and parts-handling operations.
Get in touch with us
Powerfleet’s Unity platform, advanced modular solutions, and data science can help you save lives, time, and money.