End-to-end data intelligence for material handling

Gain complete visibility into all warehouse and fleet assets through Powerfleet's comprehensive monitoring solutions. Our platform tracks equipment usage patterns, idle time, and productivity metrics to identify optimisation opportunities across your entire operation.

Our Asset Utilisation module combines real-time location data with operational analytics to maximise equipment productivity. By identifying underutilised assets, peak usage periods, and operational bottlenecks, you can make data-driven decisions that optimise fleet size, reduce rental costs, and balance workloads. The system also detects unauthorised usage and after-hours operation, helping prevent equipment misuse and extending asset lifespan.

Use predictive analytics to detect maintenance needs before they cause operational disruptions. Our AI-powered system analyses equipment performance data, usage patterns, and historical maintenance records to identify potential issues before they lead to costly breakdowns.

This proactive approach transforms maintenance from reactive to predictive, allowing you to schedule service during non-peak periods and prevent unexpected downtime. By monitoring engine hours, hydraulic system activation, and other key performance indicators, our system ensures maintenance is performed based on actual usage rather than arbitrary schedules, extending asset lifespan while optimising maintenance resources.

Enhance labour productivity with real-time AI-driven insights on workforce efficiency and operational bottlenecks. Our performance analytics dashboard provides visibility into operator productivity, identifying top performers and opportunities for targeted training.

The system analyses workflow patterns to optimise task assignment and resource allocation, ensuring the right people are in the right place at the right time. Advanced operator scorecards track safety compliance, productivity metrics, and equipment handling practices, enabling data-driven coaching that improves both efficiency and safety. These comprehensive workforce insights help reduce labour costs while maximising productivity.

Automate safety protocols and compliance tracking to maintain regulatory standards with minimal manual effort. Our Forklift Gateway enables digital access control, ensuring only qualified operators use equipment while automatically enforcing pre-operation safety inspections.

The Pedestrian Proximity Detection system uses VisionAI technology to prevent collisions between pedestrians and material handling equipment, creating automatic safety records for each detected event. Our Digital Video Recorder provides continuous monitoring with event-triggered recording for comprehensive documentation. All safety data is automatically compiled into compliance reports, eliminating paperwork while ensuring regulatory requirements are consistently met.

Integrate warehouse and fleet data into a single pane of glass with Unity, our comprehensive platform that eliminates operational silos and improves coordination across your entire operation. This unified approach provides complete visibility from production floor to final delivery.

Real-time location tracking shows the position and status of all assets, while customisable geofences create virtual boundaries for enhanced security and operational control. The platform delivers comprehensive visibility across both stationary equipment and on-road vehicles, enabling seamless coordination between warehouse operations and distribution. This end-to-end visibility helps optimise inventory flow, reduce delays, and improve customer service.

Harness AI-powered automation to optimise workflows, reduce operational waste, and enhance decision-making across your material handling operations. Unity's cognitive data engine applies artificial intelligence and machine learning to transform raw operational data into actionable insights that drive measurable business improvements.

Our platform identifies inefficient processes, recommends workflow optimisations, and automates routine tasks to increase productivity while reducing costs. Advanced analytics reveal hidden patterns in operational data, enabling proactive adjustments that prevent bottlenecks before they impact performance. By continuously analysing millions of data points, the system helps you make smarter decisions faster, creating a competitive advantage through data-driven intelligence.